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Tag: recycled

  • Sustainable Snacking: Aussie Trial Launches KitKat Bars in Recycled Packaging

    Sustainable Snacking: Aussie Trial Launches KitKat Bars in Recycled Packaging

    A unique production run of the popular KitKat 4 Finger chocolate bars is now available in Australia, with the chocolate bars enclosed in wrappers made from locally recycled polypropylene (PP). This initiative is part of an experimental collaboration between Viva Energy and Nestlé, where soft plastic pyrolysis oil is transformed into food-grade recycled polypropylene.

    Recycling Plastic into Edible Packaging

    The experimental journey commenced in Victoria and extended across the entire production chain. Viva Energy processed over 9.5 tonnes of pyrolysis oil from plastics at its Geelong Refinery last year. This led to the creation of approximately 5 tonnes of recycled PP. The recycled PP was then used to fabricate seven million ISCC-certified KitKat wrappers in March, a joint venture involving Taghleef Industries and Amcor. The KitKat 4 Finger bars now on the market are encased in these environmentally friendly wrappers.

    The pyrolysis oil derived from plastic was imported from Alterra in the United States for the trial, as Australia lacked the necessary materials at a commercial scale. To ensure the origin and journey of the recycled material were traceable, ISCC certification was implemented across the production chain.

    The Geelong Refinery and the connected polymers plant, both owned by Viva Energy, are the only facilities in Australia with the capability to convert waste soft plastics into food-grade plastic feedstock chemically.

    Creating a Circular Plastics Economy

    Viva Energy’s executive GM energy and infrastructure, Bill Patterson, emphasized that the trial had proven that soft plastics pyrolysis oil could be used as a feedstock. This demonstrated the potential of adapting existing industrial infrastructure to support a circular plastics economy.

    This trial project stemmed from a partnership formed in 2022 between Viva Energy and Nestlé, when the companies first used recycled soft plastic packaging for KitKat 4 Finger bars. Andrew Lawrey, Nestlé Oceania confectionery GM, expressed that the trial could provide valuable insights into the design of future packaging and commercial-scale recycling processes.

    This ambitious plan’s successful implementation will rely on the domestic supply of feedstock, efficient collection and sorting systems, robust recycling infrastructure, and a comprehensive producer responsibility scheme.

    Viva Energy and Cleanaway are currently conducting a feasibility study on a large-scale plastics recycling project. The Front-End Engineering and Design phase is anticipated to commence after the Australian Government finalizes the details regarding its packaging reforms.

    Questions & Answers

    What material are the new KitKat 4 Finger wrappers made from?
    The wrappers are made from locally recycled polypropylene.

    Why was the pyrolysis oil for the trial imported from the US?
    The necessary materials for producing pyrolysis oil were not available at a commercial scale in Australia.

    What could be the impact of this trial on future packaging design and recycling processes?
    The trial could lead to more sustainable packaging design and improved commercial-scale recycling processes.

  • KitKat unveils world-first packaging in Australia

    KitKat unveils world-first packaging in Australia

    Nestlé Australia has announced that KitKat will be Australia’s “first” chocolate bar with a wrapper using recycled plastic.

    More than 40 million 45g KitKat bars will be packed in the 30% recycled content wrapper in the next year, cutting virgin plastic use by around 250,000sqm.

    Nestlé Oceania General Manager Chris O’Donnell says the company is on a mission to cut its virgin plastics use by a third by 2025.

    “Introducing recycled content in our packaging will make a significant impact against our 2025 ambition. We’ve implemented a number of changes to reduce our use of virgin plastic but this switch, the first of its kind, will be a huge step change.

    “We know consumers want our packaging to use more recycled content, so we’re delighted to deliver the KitKat 45g bar as Australia’s first food product to be wrapped in soft plastic made with recycled content.

    “For KitKat fans, the news is all good. The 30% recycled plastic wrapper will keep KitKat bars crisp, fresh and delicious, while we focus on giving the planet a break. When they’re finished, they can continue to recycle their wrappers through the REDcycle scheme.”

    The wrapper is also Nestlé’s first soft plastic food wrapper globally to use recycled content.

    “Soft plastic with recycled content that’s suitable for food packaging isn’t widely available anywhere in the world – we’ve been searching high and low to find as much of this material as we can from our suppliers. As more becomes available we’re hoping to increase the amount we can source for our packaging,” Mr O’Donnell said.

    “We’re focussed on less packaging, better packaging and better systems. This is a big step in the right direction but we’re not at our end destination yet. This is a journey of ongoing innovation.

    “In the meantime, we’ve committed to invest CHF 2 billion globally to stimulate the market and lead the shift from virgin plastics to food grade recycled plastics.”

    The 30% food grade recycled plastic wrapper is supplied by Huhtamaki. The recycled content has been allocated using the mass balance approach and certified by ISCC.

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  • Samsung to introduce recycled parts for smartphone repairs

    Samsung to introduce recycled parts for smartphone repairs

    Samsung is reportedly planning to start a new program that could significantly reduce repair costs for your Galaxy phones.

    Samsung is considering introducing certified recycled parts for mobile repairs. These are parts made of recycled materials such as discarded plastics, metals, and more. The initiative could launch in the next few months, specifically by the first half of this year.

    The report suggests that by using recycled spare parts, Samsung could pass on a smaller repair bill to users. The publication notes that things like display replacement could cost half of what it does today.

    As far as the quality of the recycled repair parts is concerned, Samsung is aiming for a level that can match that of new products. There’s no word on which smartphone parts will be available under the program and how much they would cost exactly.

    Samsung has been promoting sustainable manufacturing for a while now. The Galaxy S22 series is one of the latest examples of its efforts. The phones use a new material made up of discarded fishing nets.

    Over the years, Samsung has also significantly reduced the amount of plastic and paper in its packaging. Recycled repair parts seem to be a logical extension of Samsung’s sustainability efforts.

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  • The North Face Showcases bags made from recycled tents

    The North Face Showcases bags made from recycled tents

    Outdoor gear firm The North Face is teaming up with British eco-designer Raeburn to make designer bags from recycled tents.

    The bags are currently available for purchase online as well as at The North Face’s Urban Exploration store on Carnaby Street in London.

    “The North Face has been inspiring a global movement of exploration and conservation for over fifty years,” said fashion designer Christopher Raeburn, “and we couldn’t be prouder to be collaborating on this special project, applying our said ‘Raemade’ ethos to transform surplus tents into unique bags.

    “At Raeburn we’re motivated to work with brands, other designers and individuals to drive positive change in our industry, and it’s been fantastic to work alongside the talented team at The North Face to bring this project to fruition.”

    Every product will have a distinct aesthetic based on the varied colours of source tent materials used in creating the bags.

    Raeburn has previously collaborated with Timberland and other international brands on products made from recycled materials. Likewise, The North Face has engaged in a number of closed-loop initiatives, including its “Renewed” program to sell refurbished returned products as well as its carbon “net-negative” product line.